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April 19, 2024

Analysis of the influence of working environment on the quality of offset printing products

In general, the working environment is the basic condition to achieve ideal printing effect. The working environment mainly includes three aspects: temperature, humidity and cleanliness. If the working environment of offset printing workshop is unreasonable, it may bring some practical difficulties and process failures to offset printing production:
1. Influence of cleanliness of working environment
In the production workshop, we must first be clean and dust-free. Dust is the biggest culprit that causes too many pinholes in printed matter. When printing, if there is a lot of dust in the workshop, it is easy to be adsorbed to the surface of the substrate and printing plate, or even mixed with ink, which will block the mesh when printing, so that normal printing cannot be carried out.
2, the influence of temperature and humidity on the substrate
The water content of paper changes with the change of environmental temperature and humidity. The water absorption and water loss capacity of paper is related to its own properties, structure and raw materials. Generally speaking, the higher the density of paper, the longer the fiber and the higher the sizing degree, the lower the water content, and vice versa. The water content of paper produced by paper mills is usually 5% ~ 7%. In the process of paper transportation, storage and printing, its water content will increase or decrease with the change of temperature and humidity in different environments, which is often harmful to offset printing.
(1) Paper absorbs water
After the paper absorbs water, the density around it decreases, the fiber gap increases, and the paper is deformed into a "lotus leaf" with undulating and warping edges. The difficulties brought by this kind of deformed paper to offset printing are as follows: for the machine with lower front gauge, it is difficult to enter the front gauge due to the fluctuation of the paper mouth, and the operator is bound to increase the pressure of pressing the paper in order to achieve the goal, resulting in the failure of the side gauge to pull the paper out of place, misregister, and even the paper will directly enter the printing unit over the front gauge, resulting in the failure of rolling the printing plate and blanket; For the machine with an up-swinging front gauge, when the protruding part of the paper enters the front gauge, it collides with the paper tongue and pad of the front gauge, which causes the paper to fall out of place and affects the overprint accuracy. At the same time, the paper is slightly uneven, which also makes it difficult for Feida to separate the paper normally.
printing ink

(2) Paper loses water
Water loss of paper will cause shrinkage and form "tight edges", that is, the middle is concave (or convex) and the four edges are tilted (or down). When printing this kind of paper, it is difficult to separate the paper, and the second is that when it enters impression cylinder, the stress is unevenly released and it is easy to wrinkle, which makes the product scrapped. Therefore, before printing, the paper should be piled into the printing workshop to make it have a process of adapting to the workshop environment, so that its temperature and humidity can reach a balance with the workshop environment; Or install temperature and humidity adjustment equipment in the paper warehouse, so that the paper is consistent with the environmental temperature and humidity of the printing workshop. In the printing process, strictly control the moisture in the layout and neatly stack the semi-finished products.
3. Influence of temperature and humidity on ink
The viscosity and fluidity of ink will change with the change of temperature. The higher the temperature, the smaller the viscosity and the greater the fluidity. The smaller the humidity, the faster the volatile drying of ink, and the greater the humidity, the slower the volatile drying of ink. This characteristic of ink has a great relationship with the production process and the quality of printed matter, which is shown as follows: whether the viscosity is appropriate or not directly affects the transfer of ink, the firmness of imprint, the penetration of ink and the gloss of printed matter. The fluidity is too small, which will make the ink spread unsmooth and uneven, resulting in uneven ink color on the same printing surface; Excessive fluidity will make the imprint unable to be transferred accurately, and the graphic level is not clear, the ink color is not full, and the color is not bright, which reduces the quality of printed products. There is a close relationship between the viscosity and fluidity of ink. While increasing the viscosity of ink, it will reduce its fluidity, and vice versa. It can be seen that it is very important for printing to correctly adjust the viscosity and fluidity of ink according to the temperature change. In cold winter, if the temperature is too low, the following two process failures will easily occur.
(1) When printing at the temperature of 8-10℃, the viscosity of the ink is greatly reduced due to the small fluidity of the ink, and a large amount of ink blending oil is added, so that the ink forms floating ink on the image and text of the printing plate, which is transferred to the water roller, and the water roller writes ink on the blank of the printing plate after one revolution, and as a result, the ink roller and the water roller supply ink to the printing plate at the same time, forming a special ghost, and the ghost distance is exactly the circumference of the water roller.
(2) If the temperature is too low, the ink viscosity will be too high, so it is difficult to adjust the ink viscosity and fluidity correctly to make it have good printability. At this time, if various auxiliaries are added to reduce the viscosity of ink, it is bound to increase its fluidity, which will lead to printing process failure. Because the temperature is too low, the internal cohesion of the ink increases, the molecular activity of the oil is weakened, and the dispersion force is reduced, which makes the ink not easy to be broken by drawing. In printing, the clamping force of embossing teeth is not enough to overcome the resultant force of the adhesive force and peeling force of the blanket to the paper, so the paper is stuck to the blanket, which leads to the failure of normal production.
Welcome friends who are interested in Offset Printing Ink, Screen Printing Ink and UV Ink to discuss more about printing.
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